All systems
Technical sheet
A.01A.02
SystemS-59

Cellular polycarbonate wall

A translucent, ultra-light partition: cellular polycarbonate panels — close parallel air cells — clipped into aluminium profiles. It lets light through while diffusing it, insulates thanks to the cells and weighs very little, going up dry. It is the wall of light: office partitions, halls, greenhouses, industrial façades. Its rule: polycarbonate expands a lot, so it must be free to move.

Partizione internaTranslucent lightweight partition
B.01
System build-up6 layers
PARETE TRASLUCIDA1. Profilo perimetrale2. Pannello alveolare3. Camere d’aria4. Guarnizione5. Aggancio (profilo H)6. Struttura

Technical section of the system, from inside (left) to outside (right).

Translucent lightweight partition
Spessore del pannello
16-40mm
Trasmissione luminosa
40-60%
Trasmittanza U
1,0-2,0W/m²K
Peso
1,7-4kg/m²
Reazione al fuoco
B-s1,d0
Dilatazione termica
alta (≈ 6 cm/10 m)
Descriptive memo

A translucent, ultra-light partition: cellular polycarbonate panels — close parallel air cells — clipped into aluminium profiles. It lets light through while diffusing it, insulates thanks to the cells and weighs very little, going up dry. It is the wall of light: office partitions, halls, greenhouses, industrial façades. Its rule: polycarbonate expands a lot, so it must be free to move.

A cellular polycarbonate wall is a translucent, ultra-light partition: plastic panels with a cellular structure — close parallel air cells — clipped into aluminium profiles. It lets light through while diffusing it, insulates thanks to the cells and weighs very little, going up dry. It is the wall of light: office partitions, halls, greenhouses, industrial façades.

The cells: light and insulation

The secret is the cellular structure: the internal air cells diffuse the light — no glare, a soft, even brightness — and at the same time insulate, because still air slows the heat. The more internal walls the panel has (2, 3, 5 walls), the more it insulates. All while staying translucent and very light.

The movement: it expands a lot

Polycarbonate expands with temperature far more than glass or metal: a panel can grow by centimetres between winter and summer. If it is fixed rigidly, it bows or cracks. So the profiles and fixings let the panel slide, with slots and calculated gaps; it is the golden rule of laying.

Laying, UV, fire

It is fitted dry, snapped into the profiles, with sealing gaskets; it is demountable and re-configurable. The sun-facing side has a UV treatment, because without it the panel yellows and turns brittle over time. It is combustible but in a better class than many plastics; on escape routes and in large spaces the fire requirements must be checked.

Systems architecture

Why it works

Air cells: light and insulation
direct lightdiffused lightstill air in the cells = insulationthe air cells diffuse the light (no glare) and trap still air that insulatesthe more internal walls, the more it insulates — and it weighs very little

A cellular polycarbonate wall solves two problems at once with the same trick: the multitude of tiny air channels inside the panel. Light entering is bounced from wall to wall and comes out diffused — a soft, glare-free brightness that lights a space without a view through it. At the same time, that air is trapped and still, so it insulates: the more internal walls the panel has, the higher its thermal resistance, while it still weighs a fraction of glass. The catch is movement: polycarbonate expands and contracts with temperature far more than glass or metal, so a panel that is screwed down tight will bow and crack. The whole art of the system is therefore in the profiles and fixings, which must hold the panel yet let it slide — with slots, gaps and floating clips that absorb centimetres of seasonal movement. Add a UV-protected outer face and the right fire detailing, and it is light, fast, demountable and luminous.

Diffuse daylight without glare

Comparison · insulants
Multiwall polycarbonate
soft, diffuse
Channel / U-glass
diffuse
Satin / acid-etched glass
fairly diffuse
Clear double glazing
direct, glare

Longer bar = the softer, more even daylight across the room, with less glare and solar gain. Multiwall polycarbonate glows like a paper lantern where clear glass dazzles.

Nodal details

Critical junctions · sections
123456
D.01
Connecting H-profile

Two cellular panels meet inside an aluminium H-profile that grips both with gaskets. The panel ends are not pushed home: a gap is left to the central web so the panels can expand and contract with temperature; a slotted screw fixes the profile while still letting it move. It is this freedom that keeps the wall flat.

  1. Cellular panel
  2. Panel (adjacent)
  3. H-profile
  4. Gasket
  5. Expansion gap
  6. Slotted screw
123456
D.02
Perimeter profile

At head and base the panel sits in a U-channel deep enough to allow its thermal movement: a gap is left at the bottom of the channel so the panel can grow without buckling, and a weep hole drains any condensation from the cells. A gasket makes the air and water seal, the profile is fixed to the structure.

  1. Cellular panel
  2. U-channel
  3. Expansion gap
  4. Gasket
  5. Weep hole
  6. Fixing to structure

Installation controls

Specification · checklist

01 · Substructure

Profiles plumb and aligned
Spans to the tables
Fixings slotted

02 · Sheets

UV face outwards
Flutes vertical
Cut clean, capped

03 · Joints

Connectors engaged
Gaskets sound
Caps and flashings

04 · Condensation

Head sealed, breather tape
Base weep holes open
Flutes drain out

05 · Movement & fire

Room for expansion
No over-tight fixings
Fire class verified

Recurring defects

Diagnostics · site
Termo-igrometrica
Condensation in the cells
CauseWarm, humid indoor air entering the open flutes of the sheet condenses inside the cells, fogging the panel and dripping at the base.
PreventionA sealed head with vented breather tape, open weep holes at the base, the flutes run vertically, profiles that drain.
Meccanica
Panel warping and thermal movement
CausePolycarbonate expands a great deal with temperature; pinned too tightly or with bays too wide it bows, buckles and pops out of the profiles.
PreventionSlotted fixings and room to move, bay widths to the maker’s tables, allowance for expansion, correct profile engagement.
Termo-igrometrica
Water leakage at the joints
CauseA tongue-and-groove or capped joint that is poorly engaged, or whose gaskets have aged, lets wind-driven rain through between the panels.
PreventionFull engagement of the connectors, sound gaskets, weather caps and flashings, a drained and vented joint.
Meccanica
UV embrittlement and cracking
CausePolycarbonate without its co-extruded UV layer, or laid UV-face inwards, yellows and goes brittle, then cracks and loses light over the years.
PreventionUV-protected sheet laid the right way out, the warranty checked, no abrasive cleaning, compatible sealants only.

Component materials

The network · materials
Cellular polycarbonate wall | Architheca